Document Type

Article

Publication Date

12-26-2024

Publication Title

Polymers

Volume

17

Issue

1

First page number:

1

Last page number:

17

Abstract

Thermoplastic polyurethanes (TPUs) are suited for fused deposition modeling (FDM) of parts that require high levels of flexibility and strength. Predicting the deformation of TPU parts produced using FDM may be difficult, especially under large deformations, as their constitutive models depend on the printing process parameters. The lack of understanding led to the absence of constitutive models for TPU parts produced using FDM. This work aims to identify accurate hyperelastic constitutive models. Six groups of uniaxial tensile specimens were produced using FDM. These groups were made with variations in two process parameters, which were infill geometry and extrusion nozzle temperature. Infill geometries either corresponded to a zero-deposition angle (wall-only) or an infill deposition of ±45◦ raster angle (infill-only). It was determined that a third-order Mooney–Rivlin constitutive model can accurately describe these six groups. A finite element analysis (FEA) of the experiments using the proposed constitutive models resulted in limited errors for all groups. The proposed approach was verified through a combination of experiments and FEA of FDM TPU components undergoing large deformation.

Keywords

fused deposition modeling (FDM); 3D printing; hyperelastic; thermoplastic polyurethane; constitutive models

Disciplines

Biochemical and Biomolecular Engineering | Biomaterials | Polymer Science

File Format

pdf

File Size

4700 KB

Language

English

Rights

IN COPYRIGHT. For more information about this rights statement, please visit http://rightsstatements.org/vocab/InC/1.0/

Creative Commons License

Creative Commons Attribution 4.0 License
This work is licensed under a Creative Commons Attribution 4.0 License.

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